Deborah Hall from Hall’s Walls has written a clear and concise step-by-step guide for repairing American Clay. What at first glance looks to be a major blemish requiring a lengthy repair process, turns out to be a short and simple fix that any homeowner can painlessly pull off.

1. Determine whether the defect goes through to the basecoat, or the underlayment. Repairs that go through to the underlayment require Sanded Primer Elite, or Mud Glue/basecoat, or both prior to the addition of the finish coat material.
This photo shows a scrape through a finish coat of Loma/Porcelina blend to the base coat (shown here as blue Loma).
2. If the defect goes through the basecoat, when you begin the repair it is essential to place blue tape on the edges of the finish coat of clay so that no primer or basecoat
material will be added onto the edge of the finish coat. This step prevents a build up of clay in a ring around the repair site.
3. In this case (repair needs basecoat), place basecoat material into the taped repair and smooth it off as best you can so that there is no material build-up around the inside edges of the repair site. It is essential that you do not continue with the repair until this new basecoat material is COMPLETELY DRY. It is possible to dry repairs with a heat gun or a hair dryer, with CARE.

4. After the basecoat is dry, remove the masking tape and moisten the existing clay with either a light spritz from a spray bottle or with a grout sponge. This helps the new clay adhere to the existing finish coat material.
5. Trowel new clay over top of the repair site. Don’t mess with it AT ALL at this time.
6. Allow the new material to dry COMPLETELY.
7. When the repair site is completely dry, use fine grit sanding paper, or a sanding block to get rid of unwanted extra material around the site and sculpt the clay to the effect you want.
8. Brush off the loose material and re-burnish, or finish
with sponge and brush to match the surrounding area.
Note that this finish coat had one-half unit of Mud Glue in it, which changes the workability of the clay. It is still possible to bring about a good repair in clay that has Add-Mix or Mud Glue. Other surface additives, e.g. waxes and sealers, will necessitate sanding off some of the finish around the repair site to get to an area of bare clay. New clay needs to bind to bare clay, not sealed or waxed clay. Thus, sand off an area first, proceed as above, and then after the repair is done and burnished, let it dry and reapply the sealer or wax and blend.
Some smaller repairs, like scratches, can be
repaired by refinishing, without adding new material, or by adding a small amount of clay. Any time new material is added, let it dry completely before working it.
Nail holes can be very simply repaired in this manner, as well as writing on walls.
Hall’s Walls is an American Clay distributor located in Colorado Springs, CO. Deborah Hall, PhD, has over 5 years experience working with American Clay. She is the owner and founder of Hall’s Walls.
All photos provided by Deborah Hall.